The Role of Industrial Sensors Market in Ensuring Product Quality and Compliance


A survey predicts that the Industrial Sensors Market will expand significantly during the next few years. Industrial sensors are predicted to have a market share of USD 20.6 billion in 2021 and USD 31.9 billion in 2026. During the predicted period of 2021 to 2026, this translates to a compound annual growth rate (CAGR) of 9.1%. 

A number of important reasons are expected to generate significant growth in the global market for industrial sensors. The rising use of Industrial 4.0 and the Industrial Internet of Things (IIoT) in the manufacturing industry is one of the main motivators. The demand for industrial sensors to provide real-time monitoring and control of processes is growing as companies embrace digitalization and networking. 

Rockwell Automation (US), Honeywell (US), Texas Instruments (US), Siemens (Germany), Bosch Sensortec (US), Panasonic (Japan), STMicroelectronics (Switzerland), First Sensor (Germany), Amphenol Corporation (US), Integrated Device Technology (US), TE Connectivity (Switzerland), Omega Engineering (US), Sensirion (Switzerland), Ams AG (Austria), Microchip (US), NXP Semiconductors (Netherlands), Teledyne Technologies Incorporated (US), Figaro Engineering inc (Japan), and Safran Colibrys SA (Switzerland)   are a few major companies dominating the industrial sensors  market.

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DRIVERS: Growing technological advancements in industrial sensors

Growing technological breakthroughs, notably in the area of Micro-Electro-Mechanical Systems (MEMS), are what are driving the market for industrial sensors. MEMS is a technology that uses microfabrication methods to miniaturise mechanical and electro-mechanical components. With the use of this technique, tiny sensors can be made with crucial physical dimensions ranging from a few microns to several millimetres. By enabling the manufacture of more sensors on a small scale, MEMS technology has revolutionised industrial sensor applications. These microsensors are superior to their macroscopic counterparts in a number of ways, including faster speeds and greater sensitivity. MEMS technology allows for the miniaturisation of sensors, which increases their accuracy and precision while detecting and measuring physical quantities.

Improvements in monitoring and control across a number of industries are now possible because to developments in MEMS-based industrial sensors. These sensors are used in a variety of industries, including consumer electronics, healthcare, automotive, and aerospace. For instance, MEMS-based accelerometers are frequently utilised in automotive applications for airbag deployment and vehicle stability control. The market for industrial sensors is seeing innovation due to the ongoing advancements in MEMS technology. New varieties of microsensors are being created by manufacturers with improved features, such as increased sensitivity, faster response times, and lower power usage. These developments help industrial sensors expand and become more widely used across a range of industries.

OPPORTUNITIES: Predictive maintenance to offer lucrative opportunities to market players

Market participants in the industrial sensors sector have many prospects as a result of the introduction of predictive maintenance. Monitoring the state of industrial machinery and equipment in order to choose the best time to perform maintenance tasks is known as predictive maintenance. Predictive maintenance enables industries to reduce downtime, increase operational efficiency, and provide happy customers by analysing sensor data and making predictions. Compared to conventional maintenance plans, predictive maintenance has a number of benefits. The capacity to record sensor data is a significant improvement. Industrial sensors are essential for gathering data in real-time on a variety of characteristics, including temperature, pressure, vibration, and more. Then, this data is examined to find anomalies and spot prospective equipment breakdowns in advance. Companies can avoid unanticipated failures, cut downtime, and maximise maintenance efforts by proactively addressing maintenance needs.

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Facilitating data transmission is a crucial component of predictive maintenance. Effective communication solutions are required to convey the huge amounts of data generated by industrial sensors to the proper analytics platforms. Predictive maintenance plans are made more efficient and effective by the seamless data transfer and real-time monitoring made possible by wireless communication technology and connectivity solutions. Accurate prediction is the last major improvement in predictive maintenance. Predictive models can forecast equipment performance and spot patterns or trends that point to the need for maintenance by utilising advanced analytics techniques, machine learning algorithms, and historical sensor data. These forecasts assist maintenance teams in organising and prioritising their tasks, which optimises resource use and lowers wasteful maintenance expenditures. 

Market level sensors to dominate in 2020

The level sensor market became the most important area of the sensor business in 2020. In many applications, level sensors are crucial tools for detecting and measuring the levels of liquids, bulk solids, and other fluids. Depending on the demands of the particular application, these sensors can deliver measurements either continuously or as point values. Numerous variables, such as the necessity for accurate level measurement, aesthetic appeal, quick response times, simplicity of calibration, small size, and the capacity to monitor and manage both continuous and spot levels, all contribute to the demand for level sensors. Industries like manufacturing, oil and gas, chemical processing, wastewater treatment, food and beverage, and many more use these sensors extensively.

The broad range of applications for level sensors and the crucial part they play in guaranteeing effective operations can be blamed for the market's dominance in 2020. In procedures like inventory management, process control, and safety monitoring, precise level measurement is essential. Real-time monitoring and control are made possible by level sensors, ensuring that ideal levels are maintained and avoiding overflows or shortages. 

Contact type to dominate Industrial Sensors market, in 2020

The market for industrial sensors was led by contact type sensors in 2020. touch type sensors make direct physical touch with the medium being measured. These sensors use a range of technologies, including magnetoresistive, vibratory probe, hydrostatic, mechanical and magnetic float, pneumatic, rotating paddle, resistive chain, weight and chain, and others. They are used in many different applications, including as flow monitoring, force measurement, temperature measurement, and pressure sensing.

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Due to its adaptability and broad variety of uses, contact type sensors held a greater proportion of the industrial sensors market in 2020. With direct physical contact with the media being measured, these sensors enable precise and dependable measurements. They have benefits like accurate readings, durability, and adaptability to different media types. Among the most popular contact sensor types used in industrial settings are temperature sensors, pressure sensors, force sensors, and flow sensors. These sensors are essential for monitoring and managing different process factors, guaranteeing peak performance, and upholding safety regulations.

APAC to hold largest share of Industrial Sensors market in 2019

With the biggest market share in terms of value in 2019, the Asia-Pacific (APAC) region took the lead in the market for industrial sensors. This can be attributable to a number of things, including the fact that China is a significant global manufacturing centre. By 2025, it is anticipated that the industrial sensors market in APAC will continue to rule and increase its market share. The industrial sensors market in the APAC region is primarily driven by China and Japan. These nations are heavily involved in sectors that fuel the demand for industrial sensors, including manufacturing, automotive, electronics, and other sectors. The industrial sensors market in APAC is expanding as a result of the swift industrialization and technological development in these nations.

Numerous chances exist in the APAC area for the industrial sector to generate income. The demand for industrial sensors is anticipated to increase as APAC's industrial landscape continues to change and grow. Industrial sensors are increasingly being used in a variety of industries due to the requirement for automation, process optimisation, and quality control, which is fueling market expansion. Additionally, APAC offers a conducive environment for investment and expansion in the market for industrial sensors. The region's infrastructure development investments, measures to encourage sophisticated manufacturing technologies, and supporting government regulations all contribute to the overall industry expansion.

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